| Type: | Horizontal Metal Drawing Machine |
|---|---|
| Usage: | Prestressed Steel Wire |
| Metal Material: | Steel |
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Wire Drawing Units
Machine framework is welded to form an integral structure, divided into two sections.
It is completely sealed off from dust, front section is installed with transparent organic glass showing the movements of the parts inside during normal operation; the cover is controlled by a safety switch;
Capstan is made of steel plate with spray welding processing,with 80mm height; the working surface has a hardness≥HRC62,life expectancy≥22,000hours
Motion transfer System :Adopt Dynamic gear boxes imported from Italy
Cooling of the capstan --- inside using narrow tubes with running water, outside using high pressure wind cooling; l Mould is housed in a box with opening door, using normal pressure water cooling with inlet and outlet tubes, with mixer
Mould box can be positioned and then adjusted in a 2-D plane;
Back of the machine is installed with exhaust fan;
At the front side a pull string is installed for emergency stopping the unit; all wire guiding roller/pulley material is use bearing steel with not less than 58HRC; Electric wires are nicely dressed;
Each wire drawing unit and the take-up coiler are installed with air-pressure braking device; Installed with insufficient air pressure protection device, can stop the machine without breaking the wire (stopping time ≤15 Sec) ;
| Seq. | Items | Qty. | Remarks |
| 1 | Vertical Pay-off | 1 set | |
| 2 | Mechanical Descaling Machine | 1 set | |
| 3 | Drawing machine | 1 set | |
| 4 | DB Coiler | 1 set |
Specification
| The Machine | LZ9/560+SB600 | |
| Inlet (max ) | Φ6.5mm | |
| Outlet (min) | Φ2.0mm | |
| Highest drawing speed | 720m/min Heavy load with low speed , light load with high speed |
|
| Operation Direction | will be confirmed by the buyer | |
| Drawing Passes @ Capstan dia. | 9 Blocks @560mm | |
| The compression rate | 90.5% | |
| Average compression rate | 23.0% | |
| Wire material | low Carbon, Tensile strength550 Mpa | |
Capstan/Die box |
The first capstan | OTO |
| Rotating die | The last one capstan | |
| Lubricant stirer | All die boxes | |
| Wires press roller | All capstans | |
| Tension device | Built-in the last one capstan | |
| Skip device | ||
| Capstan Body Material | Round rolling forming by high strength 38# manganese steel plate then via carburizing and quenching | |
| Surface Treatment | 1st Treatment : Layer welding by alloy welding rod and polishing with a height of 250mm , to ensure the hardness is achieve to 55-58 HRC 2ND Treatment : Spray welding by tungsten carbide with a height of 80mm, to ensure the hardness is not less than 62 HRC |
|
| Inner treatment | Inner surface of capstan is coating by zinc-aluminium alloy for anti fouling from cooling water | |
| Cooling method | Normal Pressure Water & high pressure Air | |
| Block Cooling Blower | 2 Sets on both sides of the drawing machine | |
| Capstan Type | Single Deck Type | |
| Block accumulation height | Around 1/3 of Block height No overlapped wire wire and tuner roller should be horizontal |
|
Application Filed
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Not only the Good Machine, but also the Most Attentive Service
If any doubt,feel free to contact us with no doubt!
RONEN always here for you!!
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