Special Alloy Steel Bar Production Line by Water Quenching and Tempering for Prestressed Concrete Tubular Pile Construction Building

• After-sales Service: Provided
• Warranty: 3 Years
• Type: Induction Heating Machine
• Shipping Cost: Estimated freight per unit.: about shipping cost and estimated delivery time.
• Currency: US$
• Return&refunds: You can apply for a refund up to 30 days after receipt of the products.
• Model NO.: Ronen
• Certification: CE, ISO
• Structure: Horizontal Type
• Brand: Ronen
• Input Voltage: 380V
• Heating Material: 30mnsi, 30si
• PC Bar Diameter: 7.1mm, 9.0mm.10.7mm.12.6mm
• Application: Steel Wire Quenching or Tempering
• After-Sales Service Provided: Engineers Available to Service Machinery Overseas
• Machine Type: IGBT Induction Furnace
• Productivity: 17900t / Year
• Feature: High Efficiency and Energy Saving
• New Technology: Automatic
• Tolerance: +-0.05mm
• Control: PLC+IGBT+Touch Screen
• Delivery Time: Delivery on Time, Without Delay
• Price: Factory Direct Supply Price
• After Sales Service: Provide Solutions Within 24 Hours
• Installation: Available
• Transport Package: Wooden Case
• Specification: Customized
• Trademark: RONEN
• Origin: Hebei, China
• Production Capacity: 60PCS/Year

Product Description

Parameters

Steel material:30MnSi,30Si.
Product diameter:φ7.1~φ12.6mm, Standard: JIS G 3137

Specifications	7.1mm	9.0mm	10.7mm	12.6mm
Line speed	60-110m/min	40-100m/min	30-90m/min	20-60m/min
Quenching temperature	860ºC-960ºC	860ºC-960ºC	860ºC-960ºC	860ºC-960ºC
Tempering temperature	360ºC-460ºC	360ºC-460ºC	360ºC-460ºC	360ºC-460ºC
Consumption per ton	≤375kW.h/T	≤370kW.h/T	≤370kW.h/T	≤370kW.h/T
Strength of Extansion	>1420MPa	>1420MPa	>1420MPa	>1420MPa
Yield strength	>1275N/mm2	>1275N/mm2	>1275N/mm2	>1275N/mm2
Elongation	>5%	>5%	>5%	>5%

Ronen Group Is committed to designing and manufacturing of induction heating equipment, which are widely used in Machinery, Building Materials,Metallurgy, Paper Making, Automobile Manufacturing and other fields, to fully meet the needs of Steel Pipe Seam Welding,Stainless Steel Pipe Welding, Strip Heating, Vacuum Melting, Copper Pipe Welding, Steel Pipe Annealing, Refrigerator Tube Welding,Metal Heat Treatment, Metal Smelting, Welding, Brazing, Thermal Assembly and other Induction Heating Process Requirements, mainly include Spring Steel Wires, High-Strength Pipe Piles PC Steel Rods / PC Bar, Prestressed Steel Wire, Prestressed Concrete Strand, Rebar, Aluminum-Plastic Pipes, Wires and Cables Production Equipment lines.

 

Ronen Group Domestic market share is more than 60%, and In recent years, we have exported our machines to USA, Europe, Russia, Egypt, Japan, Korea etc. more than 25 countries.

Water Quenching Tempering  Special Alloy Prestressed Concrete Tubular Pile Construction Building Steel Bar Production Line

JIS G 3137 Standard Steel Pc Bar Production Line

PC Bar Making Line Factory

PC Steel Bar Production Line

Steel material:30MnSi,30Si.

Product diameter:φ7.1~φ12.6mm,

Standard: JIS G 3137,AISI

Specifications 7.1mm 9.0mm 10.7mm 12.6mm

Linespeed 60-110m/min 40-100m/min 30-90m/min 20-60m/min

Quenching temperature 860ºC-960ºC 860ºC-960ºC 860ºC-960ºC 860ºC-960ºC

Tempering temperature 360ºC-460ºC 360ºC-460ºC 360ºC-460ºC 360ºC-460ºC

Consumption per ton ≤375kW.h/T ≤370kW.h/T ≤370kW.h/T ≤370kW.h/T

Strength of Extansion >1420MPa >1420MPa >1420MPa >1420MPa

Yield strength >1275N/mm2 >1275N/mm2 >1275N/mm2 >1275N/mm2 Elongation >5% >5% >5%>5%

Heating temperature: Max.Quenching temperature:950°C

Max.Tempering temperature:450°C
Electricity consumption/T: at the highest quench/temper temperature, diameter isφ9.0mm, the consumption is <390KW/h per ton.
Production line center level :1000mm

Equipment composition and Process flow:

On-line equipment: Pay-off stand→Wire pack up device→Mechanical descaling→Bright die and Notching die

→Drawing→Straightening→1#Traction machine→Pre-heating power supply(600kW/8kHz IGBT Intermediate frequency induction heating power supply)→Temperature raising power supply(200kW/30kHz IGBT Superaudio induction heating power supply)→ Temperature raising power supply(200kW/50kHz IGBT Superaudio induction heating power supply) +Quenching/Holding→Quenching water tank →Temper power supply(300kW/8kHz IGBT Intermediate frequency induction heating power supply)+Temper and holding pipe→Temper water tank→2#Traction machine→Wire leading tank

→Hydraulic shearing/reverse machine→Take up coil 1→Take up coil 2

PC Bar Production Line Technical Features

1.The pc bar production line is composed of Preheating power supply, Heating power supply, Quenching power supply and Tempering power supply. Designed with unique active thermal insulation section, the heating equipment are reasonable designed ,suitable for high speed steel bar production.
2.The production line adopts PLC+Frequency Variable AC driver control, can realize tension control, automatic shearing and automatic take up.
3.Optimal design of induction coils, not only has high heating efficiency but also realize fast replacement.
4.The Induction-heating power supply units have features of temperature tracking control, precise temperature control, fast heating speed and low electricity consumption.
5.Using aluminum sealed cabinet realize electromagnetic shielding and suitable for the bad environment.

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FAQ
Q: Are you manufacturer?
A:Yes, We are manufacturer.  
Q: What is our factory product range?
A:PC steel bar production line;PC steel wire production line;PC strand production line;Spring wire production line etc. Steel tube welding machine,Copper tube welding machine,Aluminum tube and profile welding , Fin tube welding, Metal tube heat treatment, Wire heat treatment , Drawing machine ,Heat treatment ,etc  
Q: How to order?
A:Please send us your inquiry by email, send message through Alibaba , Wechat, Whatsapp or others as you want.  
Q: What are the payment terms?
A: Pattern :we can accept T/T,Western Union ,Money Gram.  
Q: What is the whole business flow cooperation with us?
A: 1.Firstly,send your inquiry to us, make us have learned your requirement
     2.We will be drawing a proforma invoice according to your requirement ,and start production after you finished to pay 30% deposit.
     3.All of the goods, packing details will be send to buyer after finished production.
We will arrange shipment and the buyer finished to pay the balance.