High Efficiency PC Steel Wire Making Machine With New Technology IGBT Equipment

• Type: Induction Heating Machine
• Certification: CE, ISO
• Structure: Vertical or Horizontal Drawing Machine
• Brand: Ronen
• Input Voltage: 380V
• Heating Material: 77b,82b
• PC Bar Diameter: 4.0~12.0mm
• Application: Steel Wire Induction Heating Equipment
• After-Sales Service Provided: Engineers Available to Service Machinery Overseas
• Machine Type: IGBT Induction Furnace
• Productivity: 6000-15000tons Per Year
• Feature: High Efficiency and Energy Saving
• New Technology: Automatic
• Tensile Strength: 1670-1760MPa
• Surface Type: Plane/Indented/Spiral
• Transport Package: Wooden Case
• Trademark: RONEN
• Origin: Hebei, China
• Production Capacity: 60PCS/Year

Product Description

 

High Efficiency PC Steel Wire Making Machine With New Technology  IGBT Equipment


Paraeters

Steel material:77B,82B

Productivity calculation

Size(mm)	Liner speed(m/min)	Productivity(T/h)	Working time per year(hours)	Production(T/h)
4.0 Plain/Spiral  ribs/indented	150	0.887	7161	6355
4.8 Plain/Spiral  ribs/indented	150	1.278	7161	9150
5.0 Plain/Spiral  ribs/indented	150	1.386	7161	9920
6.0 Plain/Spiral  ribs/indented	120	1.598	7161	11443
7.0 Plain/Spiral  ribs/indented	120	2.174	7161	15570
8.0 Plain/Spiral  ribs/indented	90	2.133	7161	15270
9.0 Plain/Spiral  ribs/indented	70	2.096	7161	15000

 Production process flow
Wire rod--Pickling--De-coiling--1200/5straight drawing-- straightening(rotating die)--Intermediate frequency tempering--
Cooling water tank--Tension device--Traction--Cutting--Take up--Packaging


Features

Total digital control with high accuracy and long stable operating performance.

1.PLC automatic calculation and tracking; Acceleration/Deceleration power compensation function; Temperature deviation is small in Acceleration/Holding/Deceleration process.

2.Harmonic frequency and phase automatic tracking.

   Quick and complete limitation and protection of power elements. 

3.Rectifier device adopts air cooling method to reduce fault ratio.

4.Low-voltage start power tracking , Min. start voltage is down to 60VDC, reduce scrap rate caused by machine stop due to low voltage.

5.Rich and friendly interface design, monitoring and recording of device operating parameters , Pre-setting and saving parameters for multi sizes.

6.Modular and separate-design sensor, could be changed separately without welding.

7.Complete communication function,Modbus/Profibus-DP,Ethenet communication,could communicate with production line and managing system in the workshop. (option)

8.Temperature closed-loop control, improve control accuracy.(option)

Control system

The PLC control system includes main control cabinet, main operation panel and on-site operation box. All the main drive motors are of variable frequency control. The main functions of the control system:

1.Start/Stop: automatic control of each driving part and power supply. Separate driving/Linkage(back or front) driving for wire leading or dealing with wire broken.

2.Speed: Synchronous control of each part. Adopt non-contact sensor to adjust speed between drawing machines, between drawing machine and extension wheels.Traction machine adopts torque control method to keep instant tension with extension wheels.

3.Intermediate power supply(heating temperature) control:Adopts closed-loop of speed, current, voltage, power. The intermediate frequency induction furnace will automatically track and adjust heating power to match the line for acceleration, deceleration or holding. (speed match power)

4.Hydraulic length cutting (manual or automatic and direction changing.

5.Man-machine interface function: Wire speed/Operation data/Fault information/Working condition, etc.






Product Catalogue

The leading technology and quality----The complete production lines

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PC (Prestressed Concrete) steel wire production lines

PC (Prestressed Concrete) Strand wire production line

Spring steel wire quenching and tempering production line

High Ductility Cold rolled ribbed steel bar production line

The leading technology and quality---- induction heating equipments

MOSFET solid state high frequency welder 

IGBT solid state medium frequency/super audio frequency induction heating equipments

SCR medium frequency induction heating equipments

vacuum tube high frequency welder and induction heating equipments

All-digital control DC drive and large power DC power supply units

CNC numerical control and PLC control standard & non-standard quenching machine tools, production line electric control complete equipments

low voltage power network harmonic suppression and dynamic reactive power compensation devices.

Not only the Good Machine, but also the Most Attentive Service
If any doubt,feel free to contact us with no doubt!
RONEN always here for you!!